A quick swipe with the back of a blade is usually enough to remove it once the pieces are cut and separated. I am using .030 for detail parts. so with all the styrene builds ive been doing, ive been using a razor saw, ( slow but clean) razor ( good for trimming) and a dremel ( fast and dirty) fastest way to cut styrene? Please contact us if you need greater precision. I would suggest you use a laminate or acrylic cutting blade. It may work better on the soft sheet-type styrene, such as that offered by Evergreen. If you’re cutting through several pieces of styrofoam at once, or through a single piece that is several inches (several centimeters) thick, an electric knife is your best bet. 2) How in the heck do you keep a straight line when using a razor to score the .125 Styrene? :P 1. Over the years I've had difficulty cutting straight,round etc shapes out of plastic. found it hard to do with .05 sheets. Sandpaper: Keep a variety of fine grits on hand. i was just wondering what is the best way to cut it, planning on making the cross punisher (wolfwood) something like this, but the anime style[IMG]http://www.geocities.com/vash_tha_stampede/pu2.jpg[/IMG] Cutting with a scoring knife: It is one of the easiest methods to cut acrylic table tops. But I figure if you're spending $50+ per sheet, you'd want it done right anyhow. There is a much simpler way to cut precisely parallel lines in styrene sheets, and it doesn't require any special tools other than your basic #11 X-acto blade with a regular handle, and a gentle touch. It's the dumb way to cut foam. However, the process requires following steps: Mark the area of sheet you want to cut. 9. #7: im looking for a fast way to cut straight clean lines. The only way to avoid the ridge is to cut with a saw, but that takes time and has it unique difficulties when doing long pieces. Create a shallow cut mark in the foam. You do know that Styrene can be scored and broken, right? Also the way i'm making it i have to use styrene, it look something like this (do u want a copy of the crappy blue print?) This video shows how to easily cut acrylic sheet such as Perspex, Lucite, Plexiglas, Optix, Oroglas, Acrylite, Sumipex, Cryolite etc. sup! Make straight relief cuts from the outside of the plastic to the curves. trabus > hey, is the "heated exacto blade" ur talking about call a foam cutter like the one use to make warhammer terrain? I am trying to determine the best way to cut out window holes from sheet styrene. Cutting through it with an X-acto is difficult at best. You can try what I do with a dremel too. I have .125 and it seems fine but I did not know if others have better success with different thickness. I've been wanting to make a functioning cross for a while as well. I had an idea to make a heated exacto blade or something to that effect, but I'm thinking that it would be more difficult to get decent results. But it only works on styrene sheets. Learn from my mistakes! Another catch is that one needs to cut some interior slots: I assume that wire knives are connected at both ends so a current can flow, which means that those slots will have to be cut another way. Learning how to cut rubber properly can give you a clean cut that won’t leave you with gaps or crooked edges. Inspired by Skottoman's 911 work, i thought i'd have a bash with styrene, since i need a rear wing for a second Hotshot body. or is the .08 the thicker stuff? Does anyone know of an easier way to cut openings for windows and doors in thick (1/8") styrene? There is a proper way of doing it so you won’t damage your material or worse, an injury. This way you will end up with mats or rubber sheets which you can connect on your own, will fit better, and will look nicer. ;) You don;t have to cut all the way through styrene, just score it a few times, don;t press down real hard - let the blade do the work. Sharp pencil: This is the best tool for marking styrene for cutting. Important Note: you do not need to cut all the way through the styrene. You'd have to score those details and hope they come out right when you break it. After the initial cut, run the craft knife through the foam several times, creating deeper cuts each time until the Styrofoam is completely cut through from top to bottom. What is the best way to approach this? Save yourself the trouble by using the different types of foam cutting tools for the fastest, easiest, and mess-free way of cutting, carving, and engraving foams. To achieve the best result it is advisable to use a saw that has uniform teeth. sup! I do the same, make a line on where I want it cut then bend it and it breaks. Industrial scissors? Additionally, the layout and UI will not be complete until all sections have been re-enabled, so please ignore any layout issues (or bland-ness) at this time. In the past I've used the tried in true razor knife and steel ruler,but the blade always wants to "wander" away from the ruler. Create curved cuts by using a jigsaw. What you need is a steel straight edge and a sharp hobby knife. The way the pros cut foam is using one of these bad boys: Just lay a straight-edge on it, score it with an Xacto and it'll break very cleanly along the line. 1. any suggestions? It was time-consuming, messy, far from accurate, and doing the curves was a real pain. About Cut Laser Cut; Bonding acrylic and other plastics. 10. :), thx for all the info guys. 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