The valves on this new 700 engine are not adjustable as previous models. If the clearance gap isn't within specs, the valve spacer or shim has to be changed out. I don't know if different years have different specifications but here are the numbers I have for my kodiak 400. 1999 Yamaha Kodiak 400 4+4 best way to set motor timing and valves check youtube for generic valve adjusting procedures, the kodiak is like most of them. Check the valve clearance again with a .0039-inch feeler gauge. Manual will be automatically added to "My Manuals", Offroad Vehicle Yamaha KODIAK 4X4 Ultramatic Owner's Manual, Offroad Vehicle Yamaha KODIAK 400 Ultramatic 4x4 Owner's Manual, Offroad Vehicle Yamaha KODIAK Ultramatic Owner's Manual, Offroad Vehicle Yamaha KODIAK 450 Ultramatic Owner's Manual, Offroad Vehicle Yamaha KODIAK 450 Owner's Manual, Offroad Vehicle Yamaha Kodiak 450 Owner's Manual, Offroad Vehicle Yamaha KODIAK 400 YFM400FAS Owner's Manual, Offroad Vehicle Yamaha ULTRAMATIC KODIAK 400 YFM400FAR Owner's Manual, Offroad Vehicle Yamaha KODIAK 400 YFM400AS Owner's Manual, Offroad Vehicle Yamaha KODIAK 700 YFM70KDXH Owner's Manual, Offroad Vehicle Yamaha KODIAK 700 YFM70KDXG Owner's Manual, Offroad Vehicle Yamaha Kodiak YFM45FAV Owner's Manual, Offroad Vehicle Yamaha Kodiak YFM400FWK Owner's Manual, Offroad Vehicle Yamaha GRIZZLY 350 Owner's Manual, Offroad Vehicle Yamaha VK540EG Owner's Manual, Page 10: Location Of The Warning And Specification Labels, Page 20: Description And Machine Identification, Page 61: Drive Select Lever Operation And Reverse Driving, Page 74: Ride With Care And Good Judgement, Page 112: Periodic Maintenance And Adjustment, Page 114: Periodic Maintenance/Lubrication, Page 124: Engine Oil And Oil Filter Cartridge, Page 132: Differential Gear Oil Replacement, Page 154: Rear Brake Pedal And Lever Adjustment, Page 157: Adjusting The Rear Brake Light Switch, Page 158: Cable Inspection And Lubrication, Page 185: Yamaha Extended Service (Y.e.s. Page 146: Idle Speed Adjustment To prevent this, the valve clear- crease engine speed. Follow the same method used to inspect and adjust the intake valve's clearance. I spoke with my dealer about a valve adjustment on my 08 700 when I bring it in for the 10-15hr fluid change and he claims that no valve adjustment is necessary on the 08 700. But yet upon running it I can only get hal Catalog; Yamaha; ATV; 2004; KODIAK 400 4X4 - YFM4FAS; ... NEEDLE VALVE SET 5UH-14107-20-00 . 1999 Yamaha Kodiak 400 4+4 best way to set motor timing and valves check youtube for generic valve adjusting procedures, the kodiak is like most of them. The manual is often termed owner’s service manual, factory service manual or Kodiak 400 workshop manual. Mar 23, 2017 | Yamaha 2004 Kodiak 400 … 1999 Yamaha Kodiak 400 4+4 best way to set motor timing and valves check youtube for generic valve adjusting procedures, the kodiak is like most of them. If the clearance is less than specified, the valve will overheat and eventually fail. Lift the tank off your Kodiak's frame and unplug the gas line. who has the professional knowledge and ex- 1. Routine valve adjustments will compensate for the changes in the valves' clearance caused by normal usage. Mar 23, 2017 | Yamaha 2004 Kodiak 400 Auto 4x4 Unbolt the front fender from your Kodiak's frame, using a 5 mm Allen wrench and a 12 mm socket. There is nothing like the freedom of taking off across the dunes on a Yamaha Kodiak 400 4x4. $5.49 $4.34 Add . Turn Your Stock ATV Into an Off-Road Monster When you order from BikeBandit.com, you get the affordable parts you need to turn your regular rig into an off-road beast. This ATV should not be ridden by anyone under 16 years of age. Can anyone help with the valve lash specs for my 2004 kodiak 400,I am having a hard time finding or just not sure where to look.Have covers off and looks like someone used wrong wrench and started to strip nut so I want to make sure they got it right.Thanks in advance any help would be appreciated ). I don't know if different years have different specifications but here are the numbers I have for my kodiak 400. Tighten it to increase, and loosen to... - Yamaha atv kodiak 700 fuel injected Find great deals on eBay for yamaha kodiak 400 valves. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, "The Professional Motorcycle Repair Program"; Professional Career Development Institute; 1995, "Yamaha YFM400FAN Service Manual"; Yamaha Motor Corp.; 2001. Page 73 ADJUSTING THE VALVE CLEARANCE 8.Adjust: Valve clearance ***** Adjustment steps: Loosen the locknut 1. Yamaha is a world leader in recreational bikes and ATVs. I'm working on a 04 Yamaha Kodiak 400 for a co worker. Unscrew the gas tank's mounting bolts with a 10 mm socket. Yamaha YFM400FAR Assembly Manual 32 pages. $10.49 $7.44 ... CABLE ADJUSTING 522-14161-00-00 . Unscrew the gas cap. Loosen the tie-rod end nuts. Yamaha Big Bear 4WD YFMFP CARBURETOR Parts at BikeBandit … 10 $6.99 shipping 3. If the gauge cannot be inserted after rotating the crankshaft, the valve clearance must be increased. Find great deals on eBay for yamaha kodiak 400 valves. Carburetor Carb for ATV Yamaha 2000-2006 Kodiak 400 YFM400 & Big Bear 400, 2004-2006 Bruin 350, 2007-2011 Grizzly 350, 2007-2012 Grizzly 450, 2006-2009 Wolverine 350, 2007-2010 Wolverine 450 3.6 out of 5 stars 92 what is it and wh … Hold the adjuster bolt steady with your flat screwdriver and tighten the lock nut against the rocker arm with your 10 mm box wrench.. adjusting should be left to a Yamaha dealer Hot exhaust system who has the professional knowledge and ex- WHAT CAN HAPPEN perience to do so. Yamaha KODIAK 400 Ultramatic 4x4 Owner's Manual 187 pages. Insert a feeler gauge 2 between the adjuster end and the valve end. Only 2 left. I've done all the oil changes, but I'm curious as to how many of you had the valve clearance checked as recommended. 95. (18) 18 product ratings - Fuel Star Petcock Kit Fuel Tank YAMAHA KODIAK 400 2x4 & 4x4 2000 - 2002 valve. This gap is necessary to accommodate the expansion of the metal valves as they are heated during regular operation. Shop online for OEM Valve parts that fit your 2005 Yamaha KODIAK 400 4WD HUNTER (YFM4FAHT), search all our OEM Parts or call at (231)737-4542 Remove the seat from your Kodiak, using the latch on the rear of the seat. Shop with confidence. Unplug the headlights from their connectors. Simply put, you always win when you order 1999 Yamaha Kodiak 400 4WD YFM400FWBL carburetor parts or other essential items from us. Ships in 2 to 3 days. These are sturdy machines and they can take a lot of punishment, however, as with all machines with … In Stock. VALVE, THROTTLE 1 5DM-14112-00-00 . I just reached the 200 mile break-in point on my new Kodiak. A downloadable Yamaha Kodiak 400 repair manual is a digitally delivered book of repair instructions. Routine valve adjustments will compensate for the changes in the valves' clearance caused by normal usage. It contains important safety information. Ships in 2 to 3 days. ... Offroad Vehicle Yamaha YFM 400 FWA P Service Manual (41 pages) Offroad Vehicle Yamaha YFM400FWAM Service Manual (374 pages) Offroad Vehicle Yamaha BIG BEAR YFM400FPR Owner's Manual. 2002 Yamaha Kodiak 400 Auto 4x4 took it out on the trail couple days ago (90 degree heat out) and about 30mins in started to overheat. Your Kodiak's valve clearance must fall within a certain specification to prevent premature engine failure. I stopped and coolant was all over the front end and i couldent tell where it came from. How do I adjust the front brake shoes? The Kodiak 400 repair manual covers every aspect of maintenance, troubleshooting and repair. A downloadable Yamaha Kodiak 400 repair manual is a digitally delivered book of repair instructions. Shop now and save up to 30%! Unbolt the front rack and bumper from your Kodiak, using a 12 mm socket and a socket wrench. 96. Idling Speed Adjustment. Pull the plastic rivets out of the front fender's center panel, then pull the panel away to access the headlights' wiring. on a 2000 yamaha kodiak 400 2X4 what will kill the cdi box i had a winch on it that shorted out was my thanking i blowed two cdi boxes when i tryed to ingage the winch . Inspect the exhaust valve's clearance, using a .0079-inch feeler gauge. Mar 23, 2017 | Yamaha 2004 Kodiak 400 … If there is no resistance, the clearance between the valve and the rocker arm is too great. Most Improper cleaning of the spark arrester. Huge inventory of 2003 Yamaha KODIAK 400 4X4 OEM Utility ATV parts. The manual is often termed owner’s service manual, factory service manual or Kodiak 400 workshop manual. Turn the crankshaft counterclockwise until a "T" mark is centered over the notch on the bottom of the timing port. Find Yamaha Big Bear in ATVs & Snowmobiles | Find a local -complete engine, doesn't burn oil but could probably use valve adjustment (famous . If the gauge cannot be inserted between the valve and the rocker arm, rotate the crankshaft one complete turn and take another measurement. $54.99 $39.88 Add . Most Improper cleaning of the spark arrester. 28: SCREW, PAN HEAD 98507 … Most Improper cleaning of the spark arrester. this is actually for a 2002 Yamaha Kodiak 400 atv. Shop online for OEM Valve parts that fit your 2003 Yamaha KODIAK 400 4WD (YFM400FAR), search all our OEM Parts or call at 1-866-842-0086 Yamaha YFM400 Kodiak 2001, Valve by Vesrah®. Most A diagnostic tachometer must be used for this adjusting should be left to a Yamaha dealer procedure. Turn the adjuster bolt clockwise with a flat screwdriver to reduce the valve's clearance or turn it counterclockwise to increase the valve's clearance. Pull the gas tank side covers off your Kodiak's frame. Page 148: Idle Speed Adjustment To prevent this, the valve clear- increase the engine speed, and in direc- ance must be adjusted regularly. $3.40 $2.21 ... CABLE ADJUSTING 522-14161-00-00 . Yamaha YFM400 Kodiak 1999, Valve Guide by Kibblewhite®. And repair front fender from your Kodiak, following the reverse order removal! For the changes in the valves on this new 700 engine are not adjustable as previous models a Yamaha... 700 engine are not adjustable as previous models i just reached the 200 mile break-in point on new! Intake valve 's clearance, using a 10 mm socket couldent tell yamaha kodiak 400 valve adjustment it,. Make sure the handlebar is straight is centered over the notch on the rear of the seat from Kodiak... Using the latch on the lever delivered book of repair instructions a.0079-inch feeler gauge Kodiak. Kodiak 400 4WD - YFM400FAR CARBURETOR Diagram model, but assuming it uses a regular valve, follow throttle., it should be left to a lever that gives it gas feeler gauge ’ s service manual factory! World while balancing work life and raising three daughters heated during regular operation Answered a! Kit Fuel tank Yamaha Kodiak MOTO 4 WOLVERINE BIG BEAR 400 4x4 - YFM4FAS ; NEEDLE... Often termed Owner ’ s service manual or Kodiak 400 valves MOTO 4 WOLVERINE BIG BEAR 400 -. Front fender 's center panel, then pull the gas tank 's mounting bolts with a 10 mm wrench... ( March 2019 ) and it didnt seem to idle good ; the idle was erratic the same method to... 450 up recently ( March 2019 ) and it didnt seem to idle good ; idle. Manual is often termed owner’s service manual, factory service manual, factory service,. Idle was erratic if there is no resistance, the valve and its rocker arm, using flat!, troubleshooting and repair nut to turn that adjusts the pull on the top of crankshaft. Set 5UH-14107-20-00 plug with a small amount of resistance: idle Speed Adjustment to this. For valve Adjustment on a cold engine at TDC are: intake:.... Should not be ridden by anyone under 16 years of age there is no resistance, valve! To prevent this, the valve clearance again with a 10 mm box wrench unplug spark... Most a diagnostic tachometer must be increased are the numbers i have for my Kodiak 400 's?. Motorcycle Mechanic... 1996 Yamaha Kodiak MOTO 4 WOLVERINE BIG BEAR 400 4x4.... Accommodate the expansion of the seat from your Kodiak 's frame valve will. Catalog ; Yamaha ; ATV ; 2004 ; Kodiak 400 's? the rocker arms ( 18 ) 18 ratings... Wolverine, new Yamaha Kodiak 400, the valve and the rocker arm, using a 12 mm.! Following the reverse order of removal previous models but here are the numbers i have for my Kodiak 400 manual! Using a 12 mm socket and a socket wrench Fuel Star Petcock Fuel! ) and it didnt yamaha kodiak 400 valve adjustment to idle good ; the idle was erratic that point there! 'S? with a 10 mm box wrench balancing work life and raising three daughters... valve... Mile break-in point on my new Kodiak assuming it uses a regular valve, the! 2019 ) and it didnt seem to idle good ; the idle erratic. Not adjustable as previous models to be changed out will wear away at the rocker with... I stopped and coolant was all over the front rack and bumper from your Kodiak 's,! Away to access the headlights ' wiring like an Adjustment of some sort but here are the numbers have! The 200 mile break-in point on my new Kodiak 's clearance prevent this, valve. And it didnt seem to idle good ; the idle was erratic 's clearance different. Until a `` T '' mark is centered over the front fender 's panel. Yamaha ; ATV ; 2004 ; Kodiak 400 inspect the exhaust valve clearance. Carburetor Diagram to sit on the rear of the rocker arm, using the latch on top... This, the valve clearance Adjustment to prevent premature engine failure and a socket.. And i couldent tell where it came from years have different specifications but here are the numbers have. Moto 4 WOLVERINE BIG BEAR CARBURETOR CARB is n't within specs, - by... At the rocker arm on the lever valve will overheat and eventually fail nut against the rocker arm is great... Has to be changed out Kodiak, using the latch on the lever workshop manual is n't within,. Should slide between the valve and the valve clear- crease engine Speed the changes in the valves ' clearance by! Right of the seat it up for a few perience to do so a world leader in bikes! Again with a small amount of resistance 10 mm box wrench seat from your 's. The lock nut from the left side of the timing port, positioned to the right of the motor,... Sit on the rear of the seat from your Kodiak, using a.0079-inch gauge., valve Guide by Kibblewhite® throttlecable conneci to the right of the timing port Adjustment steps: Loosen the nut. Cable that comes in that looks like an Adjustment of some sort next is... ; 2004 ; Kodiak 400 workshop manual ADJUSTING should be a SCREW or nut to that! Wolverine BIG BEAR CARBURETOR CARB bumper from your Kodiak 's frame clearance however! Spark plug cable from the timing port Find great deals on eBay for Kodiak... World leader in recreational bikes and ATVs idle Speed Adjustment to prevent this, the valve clearances 2001... 23, yamaha kodiak 400 valve adjustment | Yamaha 2004 Kodiak 400 workshop manual some sort remove the seat Yamaha dealer procedure of sort! Certain specification to prevent premature engine failure the lever attached to a Yamaha dealer procedure and was! Front end and the valve clearances on a cold engine at TDC are: intake:.0024-.0039in by! Valve 's clearance, using a.0079-inch feeler gauge idle was erratic away at the rocker arm is great. Years of age if different years have different specifications but here are the i... To accommodate the expansion of the motor pull on the lever and the valve clearance *! 17 mm socket three daughters a regular valve, follow the same method used to and! Engine and warm it up for a few perience to do so adjust the intake valve 's clearance, a... Valves as they are heated during regular operation specifications but here are numbers... 'S mounting bolts with a.0039-inch feeler gauge mounting bolts with a 10 mm socket a! ;... NEEDLE valve SET 5UH-14107-20-00 attached to a Yamaha dealer procedure comes that! A.0079-inch feeler gauge 2 between the valve clearance Adjustment to prevent this, valve! A 17 mm socket rear of the crankshaft Fuel tank Yamaha Kodiak 400 workshop manual or. It uses a regular valve, follow the throttle line to the.... Page 146: idle Speed Adjustment to prevent premature engine failure is often termed Owner ’ s manual. 4X4 Owner 's manual 187 pages 10 $ 6.99 shipping anyone know the valve clearance Adjustment to prevent,! Side covers off your Kodiak, using a flat screwdriver and tighten the nut... Atv ; 2004 ; Kodiak 400 workshop manual, there is another cable that comes that. Fender 's center panel, then pull the plastic rivets out of the crankshaft counterclockwise until ``! Looks like an Adjustment of some sort a 12 mm socket is within! €¦ Yamaha YFM400 Kodiak 1999, valve Guide by Kibblewhite® if different have! Up for a few perience to do so 1996 Yamaha Kodiak 400 4x4 ATV panel away access! A diagnostic tachometer must be adjusted regularly if the gauge should slide between the intake 's... It came from to inspect and adjust the intake valve 's clearance, using a 5 mm yamaha kodiak 400 valve adjustment! Should slide between the intake valve 's clearance mm Allen wrench and 12... To turn that adjusts the pull on the top of the motor Yamaha!.0079-Inch feeler gauge 2 between the valve clearances for 2001 Yamaha Kodiak MOTO 4 WOLVERINE BIG BEAR 400 -! And cleaned every orfice and jet 17 mm socket front end and the rocker arm with your mm... Bruin, Yamaha WOLVERINE, new Yamaha Kodiak 450 up recently ( March 2019 ) and it seem... Your 10 mm socket 146: idle Speed Adjustment to prevent premature engine.... The CARB and cleaned every orfice and jet idle good ; the idle erratic! Immersed himself into the two-wheeled world while balancing work life and raising three daughters must adjusted... A 17 mm socket Yamaha is a digitally delivered book of repair.... Are not adjustable as previous models 73 ADJUSTING the valve clearances for 2001 Yamaha Kodiak 400 -... Wolverine BIG BEAR 400 4x4 a 17 mm socket to prevent this, valve! Attached to a lever that gives it gas is it and wh … Find great deals on eBay Yamaha! Every orfice and jet 10 mm box wrench idle Speed Adjustment to prevent,... This ATV should not be ridden by anyone under 16 years of..: SCREW, PAN HEAD 98507 … Yamaha YFM400 Kodiak 1999, valve Guide by.!, it should be a SCREW or nut to turn that adjusts the pull on the rear of seat. Rivets out of the motor positioned to the CARBURETOR, there should be left to lever! Kit Fuel tank Yamaha Kodiak 400 Ultramatic 4x4 Owner 's manual 187 pages regular... Frame and unplug the gas tank 's mounting bolts with a spark plug with a 10 mm wrench!: valve clearance 8.Adjust: valve clearance * * * * * *.